Chocolate Covered Potato Chips: A Perfect Sweet and Salty Snack

Introduction

Chocolate-covered potato chips offer a unique combination of sweet and salty flavors, making them an irresistible treat for snack lovers. These crispy, chocolate-drenched delights have gained popularity among food enthusiasts, but their origins, variations, and availability remain a mystery to many. While some people enjoy making them at home, others search for store-bought versions, only to be disappointed when brands like Lay’s discontinue their production.

This article explores everything you need to know about chocolate-covered potato chips—from their history to how you can make them at home. We will also discuss their nutritional impact, alternative brands, and why some companies have stopped making them. If you’re curious about this indulgent treat, keep reading to discover all the delicious details.

The Origin of Chocolate Covered Potato Chips

A Sweet and Salty Invention

Chocolate-covered potato chips may seem like a modern food trend, but their history goes back several decades. The idea of combining sweet and salty flavors is not new, and many cultures have experimented with similar pairings for years. However, the exact origins of chocolate-covered potato chips remain unclear. Some food historians suggest that the concept emerged in the United States in the mid-20th century, while others believe it may have been inspired by European chocolate-dipped snacks.

Who First Made Chocolate Covered Potato Chips?

One of the earliest mentions of chocolate-covered potato chips comes from confectionery shops in the Midwest, particularly in states like North Dakota and Minnesota. Local chocolatiers began experimenting with dipping various salty snacks into chocolate, leading to the creation of this now-beloved treat. In the 1980s and 1990s, specialty chocolate shops started selling them, and their popularity spread through word-of-mouth and gourmet markets.

From Local Treat to Commercial Production

As chocolate-covered potato chips gained popularity, larger snack brands took notice. Companies like Lay’s and regional chocolate makers introduced their own versions, making them more accessible to the general public. However, despite their initial success, many large-scale brands struggled to maintain production due to factors such as cost, seasonal demand, and shelf-life concerns.

Learn more about the history of chocolate-dipped snacks in the U.S.: Smithsonian Magazine

Why Did Lay’s Stop Making Chocolate Covered Chips?

The Rise and Fall of Lay’s Chocolate Covered Chips

Lay’s, a well-known brand under Frito-Lay, introduced their Wavy Chocolate Covered Potato Chips as a limited-edition holiday snack. The product was initially met with excitement, as it combined the brand’s signature crispy potato chips with a creamy milk chocolate coating. Consumers loved the sweet-and-salty balance, making it a highly sought-after seasonal treat.

Despite the enthusiastic response, Lay’s discontinued the product, leaving many fans wondering why it vanished from store shelves. The decision to stop production stemmed from various business and logistical challenges.

Production Costs and Seasonal Limitations

One major factor behind the discontinuation was high production costs. Chocolate-covered chips require a more delicate manufacturing process than regular potato chips. The coating must be applied evenly, and maintaining product freshness is more challenging due to the nature of chocolate. Lay’s primarily produces mass-market snacks, and chocolate-covered chips, being more of a gourmet item, did not align well with their large-scale production strategy.

Another key reason was that Lay’s marketed the chips as a seasonal product, primarily available during the winter holidays. While demand was strong during this period, sales likely declined outside the holiday season. The limited timeframe made it difficult for the company to sustain year-round production.

Shelf-Life and Storage Challenges

Unlike regular potato chips, which have a relatively long shelf life, chocolate-covered potato chips are more temperature-sensitive. Chocolate can easily melt or become discolored if not stored properly, leading to issues with product consistency. This factor likely contributed to Lay’s decision to discontinue the product, as maintaining quality control across widespread distribution presented a logistical challenge.

Alternative Brands That Still Offer Chocolate Covered Chips

Although Lay’s no longer produces them, several other brands continue to sell chocolate-covered potato chips, including:

• Chuao Chocolatier – Known for their gourmet chocolate products, they offer a premium version of this snack.
• Zingerman’s – A specialty food retailer that occasionally includes chocolate-covered potato chips in their lineup.
• Local Chocolate Shops – Many regional chocolatiers still make small-batch versions of this treat, especially during the holiday season.

For those who miss Lay’s chocolate-covered chips, the good news is that you can still find similar products or even try making them at home.

How to Make Chocolate Covered Potato Chips at Home

Choosing the Right Ingredients

Making chocolate-covered potato chips at home is surprisingly easy and requires just a few ingredients. The key to achieving the perfect balance of crispy, salty, and sweet lies in selecting the right components.

• Potato Chips – Use thick-cut, ridged potato chips (such as Ruffles or kettle-cooked chips) since they hold up better under melted chocolate without becoming soggy or breaking.
• Chocolate – Opt for high-quality chocolate, such as semi-sweet, dark, or milk chocolate. Using chocolate chips or a chocolate bar will work, but couverture chocolate is ideal for a smooth finish.
• Optional Toppings – To enhance the flavor, consider adding crushed nuts, sea salt, caramel drizzle, or even a sprinkle of cayenne pepper for a sweet-heat twist.

Step-by-Step Instructions

Step 1: Melt the Chocolate

1. Double Boiler Method – Fill a saucepan with about an inch of water and bring it to a simmer. Place a heatproof bowl over the saucepan, ensuring it doesn’t touch the water. Add the chocolate and stir until fully melted.
2. Microwave Method – Place chocolate in a microwave-safe bowl and heat in 30-second intervals, stirring in between, until smooth.

Step 2: Dip the Potato Chips

1. Line a baking sheet with parchment paper to prevent sticking.
2. Using tongs or a fork, dip each potato chip into the melted chocolate, covering one side or both, depending on preference.
3. Let excess chocolate drip off before placing the chip onto the parchment paper.

Step 3: Add Toppings (Optional)

• While the chocolate is still wet, sprinkle with sea salt, crushed nuts, or a drizzle of white chocolate for added texture and flavor.

Step 4: Let Them Set

• Allow the chips to cool at room temperature or place them in the refrigerator for 15-20 minutes to speed up the setting process.

Storage Tips for Homemade Chocolate Covered Chips

• Store in an airtight container at room temperature for up to one week.
• If storing in the fridge, let them come to room temperature before eating to avoid condensation on the chocolate.

Making chocolate-covered potato chips at home allows for full control over the ingredients and flavor combinations. Whether you prefer dark chocolate with a touch of sea salt or milk chocolate with caramel drizzle, homemade versions can be even better than store-bought options.

The Best Chocolate for Making Chocolate Covered Potato Chips

Types of Chocolate to Use

Choosing the right chocolate can significantly impact the texture and taste of chocolate-covered potato chips. Different chocolates melt and coat chips differently, affecting the overall experience.

• Milk Chocolate – Creamy and sweet, milk chocolate is a classic choice for those who prefer a rich and smooth flavor. It balances well with the saltiness of potato chips.
• Dark Chocolate – With a higher cocoa content, dark chocolate provides a more intense, slightly bitter contrast to the chips. It’s ideal for those who enjoy a less sugary snack.
• White Chocolate – Although technically not “chocolate” because it lacks cocoa solids, white chocolate offers a buttery, sweet taste. It pairs well with sea salt and caramel drizzle.
• Couverture Chocolate – High-quality chocolate with extra cocoa butter, couverture chocolate melts smoothly and creates a glossy, professional finish.

Best Chocolate Brands for Dipping

Not all chocolate melts and coats evenly. Here are some of the best brands for making homemade chocolate-covered potato chips:

1. Ghirardelli – Known for its high cocoa butter content, making it smooth and easy to work with.
2. Lindt – Offers rich flavors, especially for dark chocolate lovers.
3. Callebaut – A top choice for professionals, providing a glossy and smooth finish.
4. Baker’s Chocolate – A widely available, budget-friendly option that works well for dipping.
5. Valrhona – A premium chocolate brand for those who want a gourmet touch.

How to Properly Melt Chocolate for Dipping

To achieve a silky, smooth consistency, chocolate needs to be melted properly. Here’s how:

Tempering Chocolate for a Glossy Finish

Tempering is a method of heating and cooling chocolate to ensure it sets with a firm, shiny texture rather than becoming dull or sticky.

1. Chop the Chocolate – Finely chop the chocolate to help it melt evenly.
2. Heat Two-Thirds of the Chocolate – Use a double boiler or microwave to slowly melt about two-thirds of the chocolate until it reaches 110°F-115°F for dark chocolate (105°F-110°F for milk or white chocolate).
3. Add the Remaining Chocolate – Stir in the rest of the unmelted chocolate to bring the temperature down to 88°F-90°F.
4. Dip and Set – Once tempered, dip the chips and let them set on parchment paper. The result is a crisp chocolate shell with a perfect snap.

Flavor Variations with Chocolate Types

For those who want to experiment, mixing different chocolates can create unique combinations:

Chocolate Type	Flavor Profile	Best Pairings
Milk Chocolate	Sweet & creamy	Sea salt, crushed toffee
Dark Chocolate	Bold & slightly bitter	Espresso powder, chili flakes
White Chocolate	Buttery & sweet	Caramel drizzle, coconut flakes

Using the right chocolate elevates homemade chocolate-covered potato chips from a simple snack to a gourmet treat. Whether using classic milk chocolate or experimenting with dark chocolate and spice, the choice of chocolate is key to a satisfying bite.

Are Chocolate Covered Potato Chips Healthy?

Nutritional Breakdown of Chocolate Covered Potato Chips

While chocolate-covered potato chips are undeniably delicious, they are also a high-calorie, high-fat snack. The combination of fried potato chips and chocolate creates a treat that is best enjoyed in moderation.

Here is an approximate nutritional breakdown for a 1-ounce (28g) serving of chocolate-covered potato chips:

Nutrient	Amount per 1 oz (28g)
Calories	150-170 kcal
Total Fat	9-11g
Saturated Fat	4-6g
Carbohydrates	15-18g
Sugars	10-12g
Sodium	100-150mg

This snack is high in sugar, fat, and sodium, making it a treat rather than an everyday food. However, certain ingredient choices can make it slightly healthier.

Are They Healthier Than Regular Potato Chips?

Compared to plain potato chips, chocolate-covered versions tend to have higher sugar content but similar fat and sodium levels. If you’re watching your sugar intake, regular chips may be the better choice, but for those craving a mix of sweet and salty, moderation is key.

Ways to Make a Healthier Version

If you love chocolate-covered potato chips but want to enjoy them with less guilt, here are a few ways to make a healthier homemade version:

• Use Dark Chocolate – Dark chocolate contains more antioxidants and less sugar than milk chocolate, making it a slightly better option.
• Choose Baked Potato Chips – Instead of fried chips, opt for baked or air-fried chips to reduce fat content.
• Control Portion Size – Instead of eating directly from a large bag, serve a small portion to avoid overindulging.
• Add Nuts or Seeds – Mixing in crushed almonds, walnuts, or pumpkin seeds can add fiber and healthy fats.

How Do They Compare to Other Indulgent Snacks?

Chocolate-covered potato chips are not the worst snack choice, but they are far from the healthiest. Here’s how they compare to other popular treats per 1-ounce serving:

Snack	Calories	Total Fat	Sugars
Chocolate Covered Potato Chips	150-170 kcal	9-11g	10-12g
Regular Potato Chips	150 kcal	10g	0g
Chocolate Covered Pretzels	130-150 kcal	5-7g	8-10g
Chocolate Covered Almonds	160 kcal	12g	6-8g

While they are higher in sugar than plain chips, they are similar in calories to other chocolate-covered snacks. Choosing dark chocolate and baked chips can make them slightly healthier, but they should still be considered an occasional treat rather than a daily snack.

What Are the Most Unhealthy Potato Chips?

Understanding What Makes a Potato Chip Unhealthy

Not all potato chips are created equal. Some contain excessive amounts of unhealthy fats, artificial additives, and high sodium levels, making them one of the worst snack choices for those concerned about health. Several factors determine how unhealthy a particular chip is:

• High Saturated and Trans Fats – These fats contribute to heart disease and high cholesterol.
• Excessive Sodium – High salt intake is linked to high blood pressure and cardiovascular disease.
• Artificial Additives – Many flavored chips contain MSG, artificial colors, and preservatives that may have negative health effects.
• High Caloric Density – A small serving of chips can be calorie-heavy, leading to overeating.

The Most Unhealthy Potato Chips on the Market

While most potato chips should be eaten in moderation, some are particularly unhealthy due to high fat, sodium, and calorie content. Below are some of the worst offenders:

Brand & Flavor	Calories (per serving)	Total Fat	Sodium	Unhealthy Factors
Lay’s Classic Chips	160 kcal	10g	170mg	Fried, high in fat
Pringles Sour Cream & Onion	150 kcal	9g	160mg	Artificial flavors, MSG
Ruffles Cheddar & Sour Cream	160 kcal	10g	180mg	High saturated fat
Kettle Brand Salt & Vinegar	210 kcal	14g	360mg	Extremely high sodium
Doritos Nacho Cheese	150 kcal	8g	210mg	Artificial flavors, high sodium

These chips contain high amounts of sodium and fat, making them among the worst choices for regular consumption.

The Dangers of Eating Too Many Unhealthy Chips

Regularly consuming unhealthy potato chips can lead to long-term health risks, including:

• Weight Gain – Due to their high caloric density and low nutritional value, potato chips contribute to obesity.
• Heart Disease – The high saturated fat and sodium content can increase cholesterol levels, leading to cardiovascular problems.
• High Blood Pressure – Excess sodium intake is a leading cause of hypertension (high blood pressure).
• Addictive Eating Habits – The combination of fat, salt, and artificial flavoring can trigger cravings, leading to overeating.

Healthier Alternatives to Traditional Potato Chips

For those who love the crunch of potato chips but want a healthier option, here are some better alternatives:

• Baked Potato Chips – Lower in fat than regular fried chips.
• Vegetable Chips – Made from sweet potatoes, beets, or kale for extra nutrients.
• Air-Popped Popcorn – A low-calorie, fiber-rich snack.
• Homemade Sweet Potato Chips – Baked with olive oil and sea salt for a healthier twist.

While chocolate-covered potato chips are an indulgence, choosing healthier chip alternatives can help balance snacking habits. When craving something crunchy and salty, reaching for a better option can make a big difference in overall health.

Where to Buy Chocolate Covered Potato Chips

Are Chocolate Covered Potato Chips Still Available?

While Lay’s discontinued their Wavy Chocolate Covered Chips, several brands and specialty stores still produce this sweet-and-salty snack. Whether you prefer to buy them online or in-store, there are plenty of options for satisfying your craving.

Best Brands That Sell Chocolate Covered Potato Chips

If you’re looking for pre-made chocolate-covered potato chips, these brands are some of the best options:

1. Chuao Chocolatier – This premium brand offers “Potato Chip Chocolate Bars”, which mix crunchy chips with smooth chocolate.
2. Asher’s Chocolates – Known for their small-batch, handcrafted chocolates, including chocolate-covered potato chips.
3. Zingerman’s – A gourmet food retailer that sells hand-dipped chocolate-covered chips.
4. Hammond’s Candies – A well-established candy brand that offers chocolate-drizzled potato chips.
5. Local Chocolate Shops – Many artisan chocolate makers create small-batch chocolate-covered chips, especially around the holidays.

Where to Buy Them Online

If you can’t find them in local stores, online retailers often have a variety of options:

• Amazon – Offers multiple brands, including gourmet and bulk options.
• Walmart – Occasionally stocks chocolate-covered chips from specialty brands.
• Target – Carries seasonal and limited-edition versions.
• Specialty Chocolate Websites – Brands like Chuao and Asher’s sell directly from their websites.

Where to Find Them in Stores

• Gourmet Grocery Stores – Stores like Whole Foods and Trader Joe’s sometimes carry limited-edition chocolate-covered chips.
• Local Candy Shops – Many small chocolate stores make fresh, handmade versions.
• Holiday Pop-Up Shops – Around Christmas and Valentine’s Day, many stores sell seasonal chocolate-covered treats.

How Much Do They Cost?

The price of chocolate-covered potato chips varies based on the brand and quality. Here’s a rough estimate:

Brand/Store	Price Range (Per 8oz Bag)
Chuao Chocolatier	$8 – $12
Asher’s Chocolates	$6 – $10
Zingerman’s	$12 – $15
Local Chocolate Shops	$10 – $18
Amazon (Bulk Options)	$15 – $25

If you’re unable to find a store-bought version, making your own is a great alternative. Many homemade recipes allow for customization with different chocolate types and toppings.

Fun Variations of Chocolate Covered Potato Chips

Creative Flavor Combinations

One of the best things about chocolate-covered potato chips is how versatile they are. By experimenting with different chocolates, toppings, and mix-ins, you can create a variety of flavors to suit your taste.

1. Sweet and Salty Classics

• Dark Chocolate & Sea Salt – The richness of dark chocolate combined with flaky sea salt enhances the salty-sweet contrast.
• Milk Chocolate & Caramel Drizzle – A smooth and creamy option for those who love extra sweetness.
• White Chocolate & Pretzel Bits – Adds extra crunch with a light, buttery flavor.

2. Spicy and Savory Twists

• Dark Chocolate & Cayenne Pepper – A sweet treat with a hint of heat.
• Milk Chocolate & Bacon Crumbles – The smoky bacon complements the creamy chocolate and crispy chips.
• White Chocolate & Chili Powder – Adds a mild kick to balance the sweetness.

3. Dessert-Inspired Creations

• Cookies & Cream Chocolate Chips – Crushed Oreos sprinkled on top of white chocolate-covered chips.
• Peanut Butter Chocolate Chips – Drizzling melted peanut butter over milk chocolate-covered chips for a Reese’s-style twist.
• S’mores Chocolate Chips – A mix of graham cracker crumbs and mini marshmallows on dark chocolate chips.

Dipping and Coating Techniques

If you want to get creative with how you coat your chips, here are a few techniques to try:

1. Half-Dipped Chips – Dip only one side of the chip in chocolate, leaving part of it exposed for contrast.
2. Drizzled Chocolate Chips – Instead of fully coating the chip, drizzle different chocolates (white, milk, or dark) in layers.
3. Double-Coated Chips – Dip in one type of chocolate, let it set, and then coat again in a second type of chocolate for a layered effect.

Pairing Chocolate Covered Potato Chips with Other Snacks

Chocolate-covered potato chips can be enjoyed alone, but they also pair well with other treats:

Snack Pairing	Why It Works
Ice Cream	Adds crunch to creamy textures.
Coffee	The bitterness of coffee balances the sweetness.
Nuts	Almonds or pecans add extra crunch and protein.
Popcorn	A mix of salty and sweet flavors in every bite.

Experimenting with different flavors, coatings, and toppings makes chocolate-covered potato chips even more fun and exciting. Whether you like a classic milk chocolate & sea salt combination or something bold like dark chocolate & chili, there’s a version for everyone.

FAQs About Chocolate Covered Potato Chips

Before wrapping up, let’s address some of the most common questions people have about chocolate-covered potato chips.

Why Did Lay’s Stop Making Chocolate Covered Chips?

Lay’s Wavy Chocolate Covered Potato Chips were introduced as a limited-edition holiday snack. While they were popular, Lay’s discontinued them due to high production costs, storage challenges, and limited seasonal demand. Chocolate-covered chips require careful temperature control to prevent melting, making them harder to mass-produce compared to regular potato chips.

Where Did Chocolate Covered Potato Chips Come From?

Chocolate-covered potato chips are believed to have originated from small candy shops in the Midwest, particularly in North Dakota and Minnesota. Chocolatiers began dipping salty snacks into chocolate decades ago, and the combination quickly gained popularity. Over time, gourmet chocolate brands and larger companies experimented with their own versions, making the snack more widely available.

Does Lay’s Make Chocolate Covered Potato Chips?

Currently, Lay’s does not produce chocolate-covered potato chips. They were previously available as a seasonal item, but they have been discontinued. However, other brands such as Chuao Chocolatier, Asher’s Chocolates, and Zingerman’s still sell them.

What Are the Most Unhealthy Potato Chips?

Some of the unhealthiest potato chips are those that are high in saturated fats, sodium, and artificial additives. Here are some of the worst offenders:

• Ruffles Cheddar & Sour Cream – High in saturated fats and sodium.
• Kettle Brand Salt & Vinegar – Extremely high in sodium.
• Pringles Sour Cream & Onion – Contains artificial flavors and preservatives.
• Doritos Nacho Cheese – Loaded with artificial additives and sodium.

For a healthier snack, consider baked potato chips, air-fried chips, or vegetable chips instead.

Conclusion

Chocolate-covered potato chips are the perfect blend of crispy, salty, and sweet, making them a unique and irresistible treat. While Lay’s no longer produces them, they can still be found in gourmet stores and online retailers. For those who love to experiment in the kitchen, making them at home is an easy and fun way to enjoy this indulgent snack.

Whether you prefer dark chocolate with a sprinkle of sea salt or milk chocolate with caramel drizzle, there’s a version of chocolate-covered potato chips for every taste preference. If you haven’t tried them yet, now’s the perfect time to explore this sweet-and-salty classic.